Get on board the train of random thoughts that ramble around in the mind of Terry O

Terry O is the Editor and Publisher of Uptime Magazine and Reliabilityweb.com

Latest Posts

Management is impatient for results and wants to see results as soon as possible and long time horizons are usually not very interesting for them.  
 
Is it possible with the right focus, support and team, to make major reliability improvements within 60 days that show improved production and OEE?
 
If you had a 60 days charter to focus on one production line where would you begin your efforts to improve it?  What kind of team would you assemble? 
Posted by Terrence O'Hanlon on Nov 10, 2011 8:01 AM EST
Posted by Terrence O'Hanlon on Nov 10, 2011 8:01 AM EST
Face it, our day to day jobs generally keep us too busy to effectively drive changes in our organizations. 
 
Is it possible to drive reliability improvements with an internal team or are consultants required?
 
Even if you know what reliability strategies and techniques to use and you have a deep knowledge of their application – there are special skills required to successfully implement.  Implementation is a different skill than practice.
 
What is your opinion – can you drive improvement internally or do you need a consultant?

What are some guidlines and tips for making improvements yourself?
Posted by Terrence O'Hanlon on Nov 4, 2011 8:13 AM EDT
Next time you have a safety meeting - how about adding 7 minutes at the end where a Maintenance Reliability professional selects a topic to educate everyone on an aspect of equipment in the plant (example - discuss couplings, seals etc...)  so there is a general awareness of procedure, decision criteria etc...

At the end of the 7 minutes a single sheet is handed out with procedure details about the topic (kind of like Ricky Smith's Tool Box Talks).  You can laminate them and use a 3 hole punch to collect them in a binder.

Give the people you work with the knowledge and tools that support success and excellence.

Let me know if you already use Shirt Sleeve Seminars or Tool Box Talks


Posted by Terrence O'Hanlon on Nov 2, 2011 8:24 AM EDT
From Heinz Bloch workshop at Lube -2011 at the Reliability Performance Institute:

1) A clear role statement

2) A formal long range training plan

3) A journal that includes monthly summary of tasks and accomplishments
Posted by Terrence O'Hanlon on Nov 2, 2011 8:14 AM EDT
Posted by Terrence O'Hanlon on Nov 2, 2011 8:14 AM EDT
We are beginning Lube-2011 Machinery Lubrication Conference today at the new Reliability Performance Institute in Fort Myers.

It is amazing to me how many organizations still do not practice new oil filtering, contamination control, proper training, color coded containers and grease guns etc....

We have so many conversation about topics like Reliability Centered Maintenance that we soemtimes forgot that if we cannot get the fundamentals right - like having good lubrication practices, we will not have a high peformance Reliability program. 
Posted by Terrence O'Hanlon on Nov 1, 2011 12:29 PM EDT
Posted by Terrence O'Hanlon on Nov 1, 2011 12:29 PM EDT
Format designed to do good work and remain centerless
 
Fort MyersFL, - December 17, 2010 - The Association for Maintenance Professionals (AMP) has created a unique framework for Working Groups in order to advance its mission and vision to contribute to the evolution of maintenance reliability. more...
Posted by Terrence O'Hanlon on Dec 23, 2010 9:51 AM EST
Lot's of people call me crazy because I practice Bikram Yoga - a rigorous 90 minute Yoga workout in a room heated to 105 degrees (minimum) and about 50% humidity.   (they call me crazy for many other reasons as well - but this essay is about Yoga).
 
It was very difficult to get started but soon I was putting together many of the required elements and doing my best to advance into the correct postures with maximum effort.  Having a satisfying Yoga practice requires putting together all the required elements (focus, breath, flexibility, strength, being hydrated, and many more) continuously while doing the work to the best of my ability.
 
If I only focus on one or two elements - I do not get very far and do not make much progress.  If I am tired and I dog a posture - the result is also substandard.
 
There is a beginning to every Yoga posture but there is no end.  You can progress as deep as you care to go.
 
Maintenance reliability is very similar in that we must learn all the required elements, and practice them all at the same time - to the best of our ability. If we loose focus on some of the elements we do not get very far and we do not make much progress. 
 
My Yoga teachers say 90% right and 10% wrong = 100% wrong. You must try to do it all right and your must try do it all right all of the time.
 
There is a beginning to maintenance reliability but there is no end.  You can go deeper and deeper daily.  The journey is continuous.
 
Does that mean you will not make mistakes as you progress? 
 
No - like Yoga - you will fall as you move to deeper levels of maintenance reliability - but that is not important if you are making progress.  What is important is that you return to your maintenance reliability focus and go as deep as you can.  With small incremental progress daily - you will be surprised at how fast you develop your maintenance reliability practice.
 
Dig in and learn as much as you can at this year's Solutions 2.0 conference.  Get back to work with new elements to add to your maintenance reliability practice and go as deep as you can.  Then come back next year and learn about more of the elements you need to go even deeper. 
 
The benefits of Yoga and the benefits of maintenance reliability make the world a much better place.
 
Serenity now!
 
OM
 
Terry O
Reliabilityweb.com
Uptime Magazine
Posted by Terrence O'Hanlon on Oct 6, 2010 3:11 PM EDT
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