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Work Execution ManagementPosts About Maintenance Planning & Scheduling
Should Weekly Schedule contain margin for Emergency jobs and Clearing Backlog
RM Registered Member
Registered Member From the situation that Muhammad is explaining, it is felt that, there is a need for a proper Maintenance Business process which can prioritize Corrective Jobs. A way of looking at scheduling is as follows: While scheduling for the next week, the scheduler included all the PM jobs which are already planned for the next week (Probably out of a 90 day rolling plan or something like that). Then he picks jobs from the backlog list and fills the remaining time. The slotting of PM and backlog jobs... [ more ]
Registered Member Setting aside time and resources for emergency work is like hiding trash under the carpet. Regards. [ more ]
Registered Member Dear Marcelo, Thanks for your detailed response. I will clarify my intention in more detail. We have a lot of Backlog job because of Reactive Maintenance ( CM) obviously and it was keep on piling. We were in discussion in-house to assign 4 days a week for scheduled job and keep one day out of schedule to perform Reactive Maint. and if there is no Reactive Maint. then to perform Backlog activities. It will follow the same scheme of 80/20 but with known 20 percent for Reactive job each year. [ more ]
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Work Execution ManagementPosts About SAP-EAM (PM Plant Maintenance)
Opportunity based PM
RM Registered Member
Registered Member Jigkatri...have your PMs call at the beginning of the year and leave the system status of the Work Orders CRTD (no one can charge time, materials, etc) Create a revision via OIOB and call it Opportunity Outage. Assign this revision to the PM Work Orders and once you know you will take an outage, sometime unexpected a few days before, Release affected WO Orders, query for Work Order with the revision "Opportunity Outage" and all the applicable Work Orders (from said PMs) now show up for a... [ more ]
Registered Member Hi, could you please send me sap maintenance training material, my email is mnewiraq2000@gmail.com [ more ]
Registered Member It appears to me that your production planners have it backwards. Maintenance based on condition monitoring needs to be the lead for production planning. If that can't be done because of the specifics of production (i.e. shut down takes the whole production out) than you need to have to create very fine-tuned PM procedures defined with all resources needed and a realistic time table. Place that within the SAP system in such a way, that whenever a shut-down for a specific part of the system... [ more ]
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Work Execution ManagementPosts About SAP-EAM (PM Plant Maintenance)
Spare Part and Inventory
RM Registered Member
Registered Member Hello Tunde, Try Googling the asset in question to find URLs which may contain OEM PDF manuals. Within these maintenance manual, you will find recommended spare parts list. From here, you may be able to cross-reference to various vendors to find the best price - all based on part number/serial number. I hope this helps Ed [ more ]
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Work Execution ManagementPosts About Infor CMMS
MP2 certification
RM Registered Member
Registered Member Datastream at one time gave MP2 versions 5 and 6 certification tests. I am being told by their reps that they no longer do. Does anyone know of any other place that does give certification tests. My situation at work is that 12 maintenance personnel are being rolled into production areas as operators due to maint. cuts. I have maintained the MP2 6.0 for 2 years and never had a reason to be certified. Senority situation. Any help would be appreciated. Thank you Albert Anietie [ more ]
Registered Member Don, Please contact me there may be something we can do. [ more ]
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Work Execution ManagementPosts About Maintenance Planning & Scheduling
Nothing that I read, need some help
RM Registered Member
Registered Member Mah, You are not alone. Thank you for explaining the condition of many large and small companies, when it comes to applying maintenance engineering and asset management tools. I guess the main point in your message is about resistance for continuous improvement because some key players are preferring to stay in the comfort zoon. In the industry, there are a few maintenance management schools some of which are not friends with other schools. Typically, old schools focus on maintaining... [ more ]
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Work Execution ManagementPosts About Maintenance Planning & Scheduling
What is Preventive Maintenance?
RM Registered Member
Registered Member May I include the chapter: Implementing Preventive Maintenance into your discussion. It is attached and possibly helpful. Best regards, Paul D. Tomlingson 2100 W. Littleton Blvd. Apt 202 Littleton, CO 80120 303 377 5585 303 656 7875 pdtmtc@msn.com [ more ]
Registered Member Old thread but here is another view on what constitutes preventive maintenance: Preventive maintenance can be defined as “an equipment maintenance strategy based on replacing, or restoring, an asset at a fixed interval regardless of its condition. Scheduled restoration tasks and replacement tasks are examples of preventive maintenance tasks.” (source: The Professional's Guide to Maintenance and Reliability Terminology by Ramesh Gulati, Jerry Kahn and Robert Baldwin) Preventive maintenance... [ more ]
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Work Execution ManagementPosts About Maintenance Planning & Scheduling
Steam turbine leak - horizontal outer casing joint
RM Registered Member
Registered Member No, we have not yet. Steam leakge does not increase. We hope it will remain stable until the planned shut-down of productiion in June. Then it will be fixed properly (I hope so). [ more ]
Registered Member RIRO - Did it work out? Did you pump the furmanite? If so, did it work? If you didn't pump the furmanite, what are you going to do? We have a similar leaking joint, and we are shy about using the furmanite. We are considering replacing the studs with Inconel studs so we can apply additional torque. [ more ]
Registered Member The scheduled shutdown is in June and will last 3 weeks. For this reason, we planned to do temporary arrest of the leak by injecting the Furmanite sealing compound locally between flange surfaces. However, there is concern that this may also increase steam leakage. We are really in doubt as to what to do. [ more ]
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Work Execution ManagementPosts About Maintenance Planning & Scheduling
Steam turbine - testing overspeed protection
RM Registered Member
Registered Member Slow roll overspeed test. Do you mean oil injection test. [ more ]
Registered Member We are performing this test during slow roll, we are checking the trip signal if will trip.. [ more ]
Registered Member What is the natural frequency of turbine, compressor and combination. Speed of trip should not reach the limit of critical speed. [ more ]
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Work Execution ManagementPosts About SAP-EAM (PM Plant Maintenance)
Maintenance Activity Type
RM Registered Member
Registered Member I agree with David on the fact that Activity codes listed by Alireza should be used in the notification's activity table and should be set according to the catalog profile(equipment class) linked with the equipment. MATs does not seem to have a strict purpose in SAP. And once you figured out notification's activity codes are more usefull in reports, well, I don't really see any other purpose than to segregate orders just like David's team has done. ISO 14224 in my opinion, does not have any... [ more ]
Registered Member Hello Alireza, My understanding is that the SAP Maintenance Activity Type in the work order header would refer to the broader categories of Corrective Maintenance, Preventive Maintenance etc. The activities you have listed would be used in the SAP notification activity fields when recording the more detailed record of work performed. Regards, David [ more ]
Registered Member Hello I want refer to ISO 14224-2016 Table B.5 — Maintenance activity Maintenance activity for Corrective Maintenance: Repair Replace Overhaul Modify Refit Adjust Check Combination Other Maintenance activity for Preventive Maintenance: Repair Overhaul Modify Refit Service Adjust Test Inspection Combination Other Kind regards. Alireza [ more ]
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Work Execution ManagementPosts About SAP-EAM (PM Plant Maintenance)
Breakdown recording/tracking
RM Registered Member
Registered Member Hi MAPMAINTENANCE, We use SAP's IW21 with a malfunction report config (M2) on a custom notification type N1. Equipment's are defined with equipment class allowing simple coding of failures through catalog profiles. It also allows for recording of who reported the breakdown, how long did it take to repair (good for MTTR stats) and it creates automatically a ZBRK work order type that is released automatically. This way the techs can add parts to the work order to build a picklist and then use... [ more ]
Registered Member Do you mean you tick the breakdown field in the notification? To record who does what, do you use operations in the work order? If the report is not done by the person who did the job, I think it is possible to enter the craftman name in the operations, isn't it? Otherwise, enter it in the longtext ine the operations as an interim measure. Anyway, don't you have technical support from SAP Plant Maintenance for solving technical enqueries like this one? [ more ]
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Work Execution ManagementPosts About All Other CMMS/EAM Software
Equipment Numbering Schemes
RM Registered Member
Registered Member Here my 10 cents I like to keep it simple, but unique for no mistakes. simple to be understood for any one in the floor to properly fill up a work request and unique to avoid acidente where the tech shutdown and repair the wrong blue weld machine on the wrong corner ou kill someone. I use alphanumeric system (2 letters and 4 number) where the 1st letter is the main function of the machine. example W =weld 2nd is the type (Tig, resistance, spot, mig etc) and the numbers will be last 3 digits... [ more ]
Registered Member This is just to share few thoughts regarding the equipment numbering system. The idea behind this numbering method is easy identification of equipment and location. The method is as follows Equipment number constitute of different parts. Each parts represents letters or numbers which can identifying the equipment as part of a system . Each part are described below This is the 1st part which is to be mentioned only on title bar of drawing (for instruments) 1) Site 2) Plant 3) System 4) Sub... [ more ]
Registered Member i am looking for fault codes and equipment codes , for implementing cmms . we have MP-2 software , I will appriciate if any body can send me lists of equipment codes and general fault codes for medium size industry and give me some hints for implementing CMMS ajit [ more ]
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Work Execution ManagementPosts About Maintenance Planning & Scheduling
Which is the best practice to manage 14 days and 90 days look ahead maintenance plans
RM Registered Member
Registered Member Today's cloud base CMMS Software comes with capability to organize PM task as required in your maintenance plan, I am sharing you a good article on PM maintenance https://www.ezmaintain.com/blo...eventive-maintenance hope this might help you. [ more ]
Registered Member I strongly recommend your plan combines all PM and CM activities and you group your plan by system / equipment. That way you can show all PMs and CMs due per machine and then make sure you group that work and take your machine down only once. When you run 14 and 90 day schedules, common practice is that the 14-day schedule is re-issued every week and the 90-day schedule every month. For backlog make sure you have a robust system for prioritising work and then you separate the outstanding... [ more ]
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Work Execution ManagementMaxWorld.ai™ MaximoWorld A Reliabilityweb Event Discussion Maximo Forum
What is your opinion of the "Scheduler" in Maximo
RM Registered Member
Registered Member What are the components of your calculated? [ more ]
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Registered Member One of the most utilized Scheduler functions is the ability to update multiple records using the Modify Work Details and Mass Update fields. As a Planner, a lot of time is spent opening each individual record to re-schedule or update work orders. Scheduler makes it possible to enter Scheduled Start and Finish dates in the table view, or by using drag and drop functionality. Additionally, the Planner/Scheduler can change the Lead, Supervisor, Owner, Crew etc. quickly and efficiently with one... [ more ]
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Work Execution ManagementMaxWorld.ai™ MaximoWorld A Reliabilityweb Event Discussion Maximo Forum
MTBF for Location Tag or group of Assets
RM Registered Member
Registered Member MTBF CB collected at tag n asset levels. [ more ]
Registered Member Do u use a breakdown field with downtime to be entered? [ more ]
Registered Member Getting good data always seems to be the hardest part of any analysis. How about you implement an SOP to get some standardization and accountability into your data collection? Do you use problem codes? Do you use job plans on your PMs? If you use a data querying software you might have better luck putting specific limits on your query to narrow the data down for better results. [ more ]
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Work Execution ManagementPosts About Operator Driven Reliability (ODR)
ODR requires technology
RM Registered Member
Registered Member And trust me...no special technology needed here. Just basic skills. [ more ]
Registered Member Technology is not a requirement. Buy in (motivation) is not a requirement either. Some operators are motivated to do a good job so if they feel that the various little "tweaks" that most of them do to a machine actually makes a difference or impact and reflects on how they are viewed, they're going to do it. The trick though there is the feedback...the motivation. If the operator is highly silo'ed then your only feedback is when the technician comes by to work on the machine and that little... [ more ]
Registered Member From where I stand, understandable technology and training will always enhance and improve ODR. That being said ANY technology must be discussed and the operator needs to be 100% on board with the need to use it and be fluent in its use. There will always be a learning curve for both the operator and supervisors/management. However once the new technology is running effectively, most groups will quickly see the advantage of implementation. This is assuming of course the proper technology has... [ more ]
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Work Execution ManagementPosts About All Other CMMS/EAM Software
am new and in need of CMMS program for plant
RM Registered Member
Registered Member Hi Danny, If you haven't yet found what your looking for I'd like to mention Facility One in Louisville, Kentucky. They've been around for a long time, a lot of former electricians and mechanical guys work there and they have a really impressive work order and asset management solution. The price, though not free is very competitive and they offer benefits that other CMMS's just can't. Full disclosure, I work there but I'm on the creative side not account management. Anyway, feel free to... [ more ]
Registered Member Most modern CMMS systems can cope with your requirements. Try QRmaint.com or maxpanda.com [ more ]
Registered Member Few points to consider.. 1. Reasonable price point versus functionality 2. Identify your needs first with what the software can/cannot do, a trial version may help give you a rough idea of what it might be like. 3. Is the software intuitive to use, user friendly, consider - simple but efficient, or -complex with a whole of functionality..wouldn't want your maintenance guys to spend more time creating a Work Order than doing the actual job. 4. Basic CMMS functionality should include... [ more ]
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Work Execution ManagementPosts About SAP-EAM (PM Plant Maintenance)
Measuring Point Work Order
RM Registered Member
Registered Member Hi, could you please send me sap training material, my email is mnewiraq2000@gmail.com [ more ]
Registered Member I think yes but your CMMS has to be connected to your DCS in which you also set the low low and high high setpoints. At the moment, will your operators doing their daily walkarounds record and raise any work order for these kinds of process parameter deviations? [ more ]
Registered Member As an example - we have a pressure regulator that we have set at 100psi, and we want it controlled to 5 psi plus/minus. You can set up a measuring point with a high limit of 105 and a low limit of 95. The measurements that you record can go up and down. But, if you record a measurement above 105, or below 95, you get a warning message in SAP. My question is - deos SAP have a process to automatically issue a Work order, based on that warning. [ more ]
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Work Execution ManagementPosts About All Other CMMS/EAM Software
Best CMMS ?
RM Registered Member
Registered Member CMMS does not have to be expensive and difficult to use. If you do not implement it in a large factory, where everything is connected to the SCADA system and has sensors, that is, the majority of modern saas systems will cope with the requirements. Try QRmaint.com, maxpanda.com or even comma cmms [ more ]
Registered Member Few points to consider.. 1. Reasonable price point versus functionality 2. Identify your needs first with what the software can/cannot do, a trial version may help give you a rough idea of what it might be like. 3. Is the software intuitive to use, user friendly, consider - simple but efficient, or -complex with a whole of functionality..wouldn't want your maintenance guys to spend more time creating a Work Order than doing the actual job. 4. Basic CMMS functionality should include... [ more ]
Registered Member Try yalemaeam.com [ more ]
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Work Execution ManagementPosts About All Other CMMS/EAM Software
CMMS selection
RM Registered Member
Registered Member Few points to consider.. 1. Reasonable price point versus functionality 2. Identify your needs first with what the software can/cannot do, a trial version may help give you a rough idea of what it might be like. 3. Is the software intuitive to use, user friendly, consider - simple but efficient, or -complex with a whole of functionality..wouldn't want your maintenance guys to spend more time creating a Work Order than doing the actual job. 4. Basic CMMS functionality should include... [ more ]
Registered Member Hi Francisco, My recommendation would be - Before looking at software options, investigate and outline your business, technical and functional requirements. Fit the software options (in-house or new) into your requirements, rather than fitting your requirements within the current or new software. In theory, the business deliverable of CMMS software should be adding atleast 10% value to your existing assets, so if your assets are worth $10 Million, then the value from CMMS should be $1... [ more ]
Registered Member Are you looking for a Commercial off the Shelf solution (COTS) or to improve upon the existing in house development? Your considerations should extend to licensing, support, security, development road maps, data migration, integration with other tools, training, the cost of support and enhancements in the future. Will the existing hardware meet the minimum requirements, are there any interfaces e.g. plant for monitoring, scanners/readers for i/o activities. [ more ]
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Work Execution ManagementPosts About Infor CMMS
CMMS
RM Registered Member
Registered Member Try this free CMMS http://www.cworkssystems.com/download.html [ more ]
Registered Member Give this one a look. It's geared for water utilities, but it can be used by anyone. CUPSS is a free, easy-to-use, asset management tool for small drinking water and wastewater utilities. CUPSS provides a simple, comprehensive approach based on EPA's highly successful Simple Tools for Effective Performance (STEP) Guide series. Use CUPSS to help you develop: A record of your assets, A schedule of required tasks, An understanding of your financial situation, and A tailored asset management... [ more ]
Registered Member Try this weblink http://blog.capterra.com/4-top...ms-software-options/ [ more ]
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Work Execution ManagementPosts About Maintenance Planning & Scheduling
How to name a PM routine
RM Registered Member
Registered Member Assume a routine is a condition monitoring task? No matter what you name it everyone needs to be on the same page for your naming conventions.... Are you limited to character length in a field? Can you use a parent / child relationship? location/technology/frequency etc. Like process vibe route or processvibeQ1 or processvibejan (bldg/dept/system/monitoringfrequency) same would be used for infrared, oil, ultrasound etc. Hope this helps Dave [ more ]
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Work Execution ManagementPosts About Oracle eAM
Oracle EAM failures code and resolution
RM Registered Member
Registered Member There are various ERP softwares available for Small and Medium businesses. One of the proven and highly scalable ERP product available for SMB’s with Supply Chain, Purchasing, Order management and Human Resource Management & Finance functions is SmartERP. You can read more details about the software here. ERP systems for Small and Medium Businesses . [ more ]
Registered Member Try to refer to ISO14224 or else ask technical discipline engineers to prepare them. [ more ]
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